Guide to Using the Suspending Butt Fusion Welding Machine on Construction Sites

July 16, 2025

You use the FUSENANO 110 Suspending Butt Fusion Welding Machine to connect PE, PP, and PVDF pipes. You can use it on construction sites or in workshops. MM-Tech is known for good quality and new ideas:

Many leaders in the industry like MM-Tech for smart design and strong, leak-proof welding.
The company makes new rules for better work and long-lasting tools.

Always think about safety and follow best steps for good results.

Key Takeaways

Always get your worksite ready by looking for flat ground, bright lights, and safe weather. This helps make welding smooth and safe.
Use the FUSENANO 110 machine with care. Clean and line up the pipe ends. Watch the heat and pressure. Let the weld cool so it is strong and does not leak.
Wear the right safety gear every time. Check your equipment before you use it. Follow emergency steps to stay safe and keep your project going.

Preparation

Site Assessment

You should always start by checking your work area. Make sure the ground is flat and clear of debris. Look for enough space to move the machine and pipes safely. Good lighting helps you see your work better. If you work outdoors, check the weather. Rain or strong wind can affect your welding results. You want to keep your tools and materials dry and clean.

Safety Checks

Before you use any welding machine, you need to think about safety. Wear gloves, safety glasses, and sturdy shoes. Check that your power supply is stable and safe. Make sure there are no water puddles near your work area. Keep a fire extinguisher nearby. Always inspect your cables and plugs for damage. If you see any problems, fix them before you start.

Tip: Safety first! A safe site helps you avoid accidents and keeps your project on track.

MM-Tech Machine Setup

MM-Tech is a trusted name in thermoplastic welding. The FUSENANO 110 stands out because it is compact and easy to carry. You can use it for pipes from 20mm to 110mm in diameter. It works with many materials like HDPE, PP, and PVDF. The machine has a PTFE-coated heating plate with electronic temperature control. This helps you get even and strong welds. You can adjust the clamps and lock them at different angles. This makes it easy to weld straight or bent pipes. The trimmer uses a Makita drill and has double-sided blades for smooth cuts. Locking pins help you set up quickly, even if you need to weld overhead. MM-Tech gives you a two-year warranty and expert support, so you always have help if you need it.

Operation

Pipe Alignment

You need to start with careful pipe alignment. This step is very important for a strong weld. Follow these steps to get the best results:

Clean the pipe ends with non-depositing alcohol. Remove all dirt, grease, and moisture from about 75 mm of each end.
Use a rotating cutter to trim the ends. Make sure the faces are smooth, square, and free from rough edges.
Check your equipment. Make sure the FUSENANO 110 and all tools work well and are calibrated.
Secure the pipes in the horizontally adjustable clamps. The FUSENANO 110 lets you position pipes precisely on both sides.
Lock the upper and lower clamps with the locking pins. This keeps the pipes steady.
Adjust the clamps if needed. You can lock them at angles from 0° to 15°. This helps you weld both straight and angled joints.
Make sure the pipe ends line up with no gaps or ridges. The offset should not be more than 10% of the pipe wall thickness.
After facing, remove all shavings. Do not let anything touch the clean pipe ends.
Recheck the alignment. Repeat the process if you see any problems.

Tip: Cleanliness and careful alignment help you make strong, leak-proof joints every time.

The FUSENANO 110 Suspending Butt Fusion Welding Machine makes this process easier. Its adjustable clamps and locking pins give you control and stability, even when you work overhead or in tight spaces.

Heating and Fusion

Once you align the pipes, you can start the heating and fusion process. The FUSENANO 110 uses a PTFE-coated heating plate with electronic temperature control. This feature gives you steady and even heat.

Place the heating plate between the pipe ends.
Press the pipes gently against the plate. Wait for the pipe ends to soften and form a small bead.
Remove the heating plate quickly and bring the pipe ends together.
Apply steady pressure. The machine’s system pressure of 900N helps you get a strong bond.

Note: Always follow the recommended heating and fusion times for the pipe material and size. MM-Tech provides detailed charts and training resources to help you.

If you need help, MM-Tech offers technical support and training. You can contact their expert team for advice or troubleshooting at any time.

Cooling Process

After fusion, you must let the joint cool down. Do not move or disturb the pipes during this time. Cooling is just as important as heating.

If you rush this step, the weld will not be strong. Industry studies show that not enough cooling leads to weak spots in the joint. The plastic chains do not bond well, and the joint can fail early. The area around the weld can also become a weak point where cracks start.

Keep the pipes clamped until the joint is cool to the touch.
Do not apply stress or pressure to the joint during cooling.
Wait for the full cooling time before removing the clamps or moving the pipes.

Reminder: Proper cooling keeps your welds strong and safe. Never skip or shorten this step.

The FUSENANO 110 Suspending Butt Fusion Welding Machine, with its stable clamping and easy controls, helps you follow these steps with confidence. MM-Tech’s support team can answer your questions about cooling times and best practices.

Suspending Butt Fusion Welding Machine Tips

Ensuring Weld Quality

You want each weld to be strong and last long. First, clean the pipe ends and heating plate before you start. Always check the temperature on your FUSENANO 110. Use the right pressure and keep the pipes still. Watch for problems that can happen during welding. Here is a table to help you see and stop these problems:

Welding Defect	Visual Signs	Prevention Tips
Undercut	Notch along weld edge	Keep speed steady and use the right pressure
Poor Penetration	Weak inside bond	Use enough heat and move slowly
Burn-Through	Hole in weld area	Lower heat and do not leave big gaps
Underfill	Weld lower than pipe surface	Slow down and check the pressure
Excess Reinforcement	Raised bead above pipe surface	Change speed and make sure pipes fit well
Porosity	Small holes in weld	Clean pipes and keep them dry

Tip: Look at each weld before you start the next one.

Troubleshooting

If you see a problem, stop and check your setup. Uneven beads or holes can mean the heat is too high or pipes are not lined up. If you see underfill or weak joints, slow down and check the pressure. MM-Tech can help you with support and training if you need it for your Suspending Butt Fusion Welding Machine.

Efficiency Tips

You can save time by getting all pipes and tools ready first. Use the adjustable clamps on the FUSENANO 110 to set up fast. Keep your work area neat and tidy. Check the heating plate and trimmer often for damage. This helps you get the best results from your Suspending Butt Fusion Welding Machine.

Safety

PPE

You must wear the right personal protective equipment (PPE) every time you weld. This keeps you safe from burns, cuts, and loud noise. Always put on a helmet, safety glasses, gloves, and sturdy clothing. Earplugs help protect your hearing when the machine runs. These steps lower your risk of injury.

Tip: Never skip PPE, even for quick jobs. Safety gear protects you from unexpected accidents.

Handling

Handle the welding machine and pipes with care. Only trained workers should use the equipment. You need to check the machine before each use. Look for damaged wires or loose parts. Make sure the power supply is stable and dry. Never use the machine in wet conditions because water can damage electrical parts. Keep the work area clean to prevent slips and trips.

Follow these steps for safe handling:

Inspect the machine and tools before starting.
Clean all pipe ends and surfaces that touch the weld.
Use the clamps to hold pipes steady.
Control the heating plate temperature and welding pressure.
Let the weld cool before moving the pipes.

Emergency Steps

Accidents can happen, so you need to know what to do. If you see smoke, sparks, or hear strange noises, stop the machine right away. Unplug it from the power source. Use a fire extinguisher if you see a fire. Call for help if someone gets hurt. Keep a first aid kit nearby. Never try to fix electrical problems yourself. Always report any unsafe conditions to your supervisor.

Note: Quick action in an emergency can prevent bigger problems and keep everyone safe.

Maintenance

Cleaning

You need to keep your welding machine clean for the best results. After each use, wipe down the machine with a soft, dry cloth. Remove any plastic shavings or dust from the clamps and heating plate. If you see any stubborn dirt, use a mild detergent and a damp cloth. Never use harsh chemicals or soak the machine in water. Clean the PTFE-coated heating plate gently to avoid scratches. A clean machine helps you make strong welds every time.

Tip: Clean the trimmer blades after each job. This keeps them sharp and ready for the next use.

Routine Checks

You should check your machine before every project. Look for loose bolts, worn cables, or damaged parts. Test the electronic temperature control to make sure it works well. Inspect the clamps and locking pins for signs of wear. If you find any problems, fix them before you start welding. Regular checks help you avoid breakdowns and keep your work safe.

Here is a simple checklist:

Check power cables and plugs
Inspect clamps and locking pins
Test heating plate temperature
Examine trimmer blades

Storage

Store your machine in a dry, cool place. Keep it away from direct sunlight and moisture. Use the original case or a sturdy box for protection. Make sure all parts are dry before you pack them away. Store the machine on a flat surface to prevent damage. Good storage keeps your welding machine ready for your next job.

Note: Proper storage extends the life of your equipment and keeps it working like new.

You can achieve strong, safe welds with the Suspending Butt Fusion Welding Machine by following MM-Tech’s steps. Always use PPE, keep your work area clean, and follow all safety rules.

MM-Tech gives you a two-year warranty and expert support.
You get training, on-site help, and fast answers from their team.
Visit the MM-Tech website for more tips and resources.

FAQ

How do you know if the weld is strong enough?

You should check for a smooth, even bead around the joint. No gaps or cracks should appear. MM-Tech recommends visual inspection before moving to the next weld.